Core operation process of the transfer-type 3D wire forming machine

1. Preparation & Programming:

Based on the product drawings, generate a CNC bending program using specialized software (defining feeding, bending angle/direction/position, rotation, etc.).

Install molds (bending knives, mandrels, etc.) and wire feed wheels suitable for the wire material (diameter/material).

 Load the wire coil and thread it to the bending area.

 Power on, initialize, and import programs.

2. Setup & Debugging:

Input wire parameters (diameter, material - affecting rebound).

Dry run: Check program actions (without collision).

First article trial production: Low-speed single-step operation, using actual wire material to form a product.

Measurement & parameter adjustment: Accurately measure the first piece, compare it with the drawing, and adjust the program parameters (compensation feed length, bending angle, rotation, rebound, etc.) until it meets the requirements.

3. Automatic production:

Switch to automatic mode operation

Cyclic action:

Wire feeding: Precisely feed wire of a set length.

Clamping: Fix the wire.

Bending: The bending arm operates according to the programmed motion to bend the wire material.

Rotation: Change the bending plane (if necessary).

(Repeat the above steps to complete complex shapes).

Shearing: Cut off the molded workpiece (if applicable).

Cutting: Collect finished products (if applicable).

4. Monitoring & Maintenance:

Regularly conduct spot checks on finished product quality.

Monitor the operating status of the machine (abnormal noise, vibration).

Replace the wire coil and clean up debris in a timely manner.

Inspect/maintain the mold.

5. Conclusion:

Stop the machine after production is completed.

Clean the machine and the work area.

Shut down.

Process the finished product.

Core features: high precision (CNC servo control), complex 3D shapes, efficient automation, and flexible production changeover.

Safety first! Training is essential, procedures must be followed, protective equipment must be used, keep away from the work area during operation, and lock the machine during maintenance!

Programming and debugging are the core, and the first article inspection is the prerequisite for mass production. Continuous monitoring ensures quality.